The Most Expensive Feature in a Plastic Part Is Often the Assembly
When engineers evaluate manufacturing costs, the discussion often focuses on molding. Questions typically include: These are important questions. However, they often overlook a much larger cost driver. For many products, the most expensive operation does not occur during molding. It occurs after molding. Assembly labor, secondary operations, fastener installation, adhesive application, quality checks, and handling […]
The Hidden Challenges Behind Multi-Cavity Injection Molds
A multi-cavity mold is an injection mold designed to produce multiple identical parts in a single molding cycle. While multi-cavity molds increase production efficiency, they require careful attention to runner balance, gate design, cooling, and process consistency to ensure uniform part quality across all cavities.